REZ |Robot Deburring Cell

  • Cleaning and deburring with high pressure waterjet  
  • To clean individual parts e.g. cylinder head, cylinder crankcase, pumpcase
  • For low or medium output
  • Purposeful cleaning of parts with complex geometry (internal space, channels,…)
  • For high cleaning standards

Highlights

  • By using a custom-built industrial robot (additional sealing measures) we can meet the highest requirements of both maximum positioning accuracy and flexibility.
  • The flexible robot deburring cell has been developed for deburring and cleaning of parts with a technologically complex geometry such as deep bore overlaps and blind bores.
  • Several robot brands e.g. Kuka, Stäubli or ABB
  • To clean different parts, a grabber changing system can be integrated.
  • Manual charging or automatic charging with robot device.
  • Depending on version and facilities the REZ can be used for pre or final cleaning as well as deburring only.
  • Multistage system for cleaning, high-pressure water jet and hot air drying available
  • Injection flood cleaning system and deburring with several water tools.
  • Deburring pressure up to 2000 bar
  • Ease of maintenance ensures high availability
  • Base frame, container, chamber and all media-contacting parts are made of stainless steel.
  • Hinged Covers with gas pressure antishock for easy acces to  the media containers.
  • Insulation on all sides ensures low energy costs on the one hand and provides important industrial safety on the other
  • Individual fittable as required

Technical information

REZ 1REZ 2REZ 3
Dimensions (W x D x H)4.100 x 2.300 x 2.400 mm4.100 x 2.500 x 2.800 mm5.500 x 3.000 x 3.000 mm
Media tank capacity1.000 Liter1.500 Liter2.000 Liter
Deburring toolsmax. 4 unitsmax. 5 unitsmax. 6 units
Type of deburring toolsas requiredas requiredas required
Max. deburring pressure2.000 bar2.000 bar2.000 bar
Manufacturerer RoboterABB / Kuka / StäubliABB / Kuka / StäubliABB / Kuka / Stäubli
Max. robot load12 kg25 kg60 kg
Manufacturer HD-PumpeHammelmann / Uraka / WepukoHammelmann / Uraka / WepukoHammelmann / Uraka / Wepuko
Power high-pressure pumpas requiredas requiredas required

Component parts & options

  • Bag filter
  • Candle filter
  • Magnetic separator
  • Gravity oil separator
  • VE-water generator
  • Pump-off device
  • Media heating with hot water
  • Cooling unit for high-pressure agent
  • Sampling unit
  • Media re-dosing
  • Waste steam capacitor, cooling with air or water
  • Automatic feeding and discharge
  • Injection pressure increase
  • Hot air drying
  • Automatic feeding and discharge incl. integrated vacuum drying
  • Infrared heating system
  • Remote controlled maintenance
  • Process  visualizing, consumption measuring
  • Cooling tunnel
  • Cooling aggregate
  • Automatic basket tension
  • Parts carriers
  • Demagnetization
  • Ultrafiltration
  • Grabber changig system
  • Mechanical deburring tools
  • And many more options – ask for it.

Contact

Edwin Schneider

Sales Manager

Tel: 09492/9425-0

vertrieb@maschinenbau-silberhorn.de